Coating Thickness เครื่องวัดความหนาของสารเคลือบ
เทคโนโลยีสุดล้ำที่มาเปลี่ยนแปลงการวัดความหนาของการเคลือบ และชั้นฟิล์มแบบเดิม ด้วยการวัดแบบเรียลไทม์ นี่คือโซลูชั่นที่ผู้ผลิตทั่วโลกใช้ ในการวัดความหนาสัมบูรณ์ของการเคลือบ ไม่ว่าจะเป็นแบบ wet base หรือ dry basis — ไม่ว่าจะเป็นระหว่างกระบวนการ หรือการเอาตัวอย่างออกมาวัดด้านนอก — เซนเซอร์นี้สามารถให้ค่าความละเอียดลงไปได้ระดับไมครอน
SpecMetrix® systems bring the unmatched precision of the most advanced optical technologies from the lab directly onto the production line. Unlike more limited traditional gauging, SpecMetrix systems provide film thickness measurements down to sub-micron levels. Powered by our proprietary software, our ruggedized systems are built to withstand the rigors of any manufacturing environment, working in-line to deliver continuous, real-time coating and film thickness measurement data for wet or dry coatings or film layers immediately following application.
What we measure.
SpecMetrix systems by Sensory Analytics were designed from the ground up to precisely measure the absolute thickness of just about any coating on any substrate. All our systems are flexible for use in virtually any manufacturing environment. They provide coating thickness data of unprecedented accuracy—helping manufacturers reduce costs by optimizing coating process control and product quality. Our systems are easily configured to measure webs, coils, flat sheets, small samples or finished parts.
How we measure.
SpecMetrix systems incorporate exclusive non-contact, ROI (ruggedized optical interference) technology to measure multi-layer coatings and thin film thicknesses down to sub-micron levels. Our solutions are ruggedized to perform in-line process control on the production floor or take highly accurate thickness measurements in QA and R&D lab environments. Our cutting edge sensory packages extract precise coating QA data in real time, delivering results continuously, in thickness or various weight denominations.
The SpecMetrix Difference:
BETTER QUALITY ASSURANCE DATA
Our innovative systems provide quality assurance and production personnel with faster and more accurate coating thickness and film weight results, via our user-friendly, intuitive interface. As a forensic tool, it is unmatched in its ability to identify and quantify the quality of coating and film thickness layers in problem areas.
The SpecMetrix Difference:
BETTER PROCESS CONTROL DECISIONS
Our equipment provides real-time process control and a higher level of quality assurance to manufacturing and QA teams. Operators obtain immediate feedback on coating quality while providing plant management with direct quality results without any operator involvement–allowing plant teams to make informed decisions quickly-saving time, labor and money.
The SpecMetrix Difference:
BETTER ROI
This is the difference that makes all the difference. Because SpecMetrix systems provide immediate quality improvements and enhanced coating process control, the systems start delivering a return in an astonishingly short time. Our customers report full ROI within an average of six to nine months.
Ultra-precise, layer thickness measurements in real time.
SpecMetrix® systems bring the unmatched precision of the most advanced optical technologies from the lab directly onto the production line. Unlike more limited traditional gauging, SpecMetrix systems provide film thickness measurements down to sub-micron levels. Powered by our proprietary software, our ruggedized systems are built to withstand the rigors of any manufacturing environment, working in-line to deliver continuous, real-time coating and film thickness measurement data for wet or dry coatings or film layers immediately following application.
Our non-contact and non-hazardous systems produce instant, actionable data for a wide range of film and web applications. As a result, SpecMetrix systems provide more valuable real-time process control and quality assurance to manufacturing and QA teams. Operators obtain immediate feedback on coating quality while providing plant management with direct quality results without any operator involvement—saving time, labor and money.
SpecMetrix product lines have become highly recognized quality improvement tools by global industry leaders within the packaging, specialty, solar control, flexible electronics, and transparent conductor markets, who report full ROI in an average of six to nine months.
SpecMetrix systems precisely measure the absolute thickness of thin films and coatings including:
Single or dual layers
Silicones
Adhesives
UV hard coats
Barrier coatings
Top coats
Scratch-resistant coatings
Other performance coatings
For in-process measurement applications, both fixed probe and scanning system configurations are offered to meet most QA needs. Our cutting-edge fiber-optic probe packages take over 100 measurements per second per probe, at line speeds up to 1800 feet per minute. Customers can select single or multiple fixed probe mounting options to collect thickness data on top and bottom of coated webs.
Single and dual traversing measurement configuration options easily deliver in-process, cross-and-down web QA data and analysis. Plant teams can select whichever pattern is best suited for their production requirements. The ability to provide full side-to-side web coating measurements on the top and bottom of coated webs at thinner coating application levels provides unmatched QA process improvements.
Data is displayed on our user-friendly touch-screen interface. Results can be easily exported to all host data acquisition and corporate SPC systems.
We designed our solutions to help streamline line set-up, changeover and inspection times. SpecMetrix systems provide plants with highly accurate and much-needed coating QA data to reduce waste and product costs while increasing plant profitability.
SpecMetrix in-process systems are the most flexible, effective and user-friendly non-contact coating thickness measurement solutions available today.
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Measures applied coatings on any substrate color or printed
web:
Foils
Primed paper
Prints
Plastics
Films
